BrewingTechniques

Technical Communications


Republished from BrewingTechniques' March/April 1994.

Recipe Design Color Correction Factor

I received an inquiry from a reader who has built a spreadsheet model for beer recipe calculations based on my recent article "Recipe Formulation Calculations for Brewers" (BrewingTechniques 2 (1), 44-55 [1994]). He was interested in automating the suggested adjustment to the linear color prediction model, which was shown in the article as Figure 3. As it turns out, this can be accomplished quite easily using the following equation:

Corrected color = (14.6713*log(predicted color)) - 4.6713

This equation should be used only for predicted color values greater than 10°L. If one assumes (as I did) that no correction is necessary for predicted color of 10°L or less, the above equation is inaccurate. In Excel, I use the following conditional statement to limit the correction to predicted color of 10°L or more:

IF(CR<10,CR,(14.6713*log(CR)-4.6713))

where CR is the cell reference for the predicted color based on the linear model.

The equation matches the correction curve quite nicely and seems well behaved even for very large values of predicted color. I suspect that other readers will be interested in adding this enhancement to their spreadsheets.

-Martin Manning
Cincinnati, Ohio

Hop Bitterness Estimation

In reading Dave Miller's response to the question of hop utilization in the January/February 1994 "Ask the Troubleshooter," we were enlightened by Dave's list of variables that can affect hop utilization. Although Dave states that he " . . . hopes it doesn't sound like old technical Dave is getting arty and muddle-headed," we think he may be.

Dave makes the point that batch size plays a key role in determining hop utilization and that formulas for hop utilization usually have a term for utilization percentage. Our experience as both home brewers and commercial brewers verifies Dave's statement that hop utilization percentages vary with wort volume and that the larger the wort volume the more efficient the utilization.

In defending his position that "every published formula I have seen for estimating IBUs has more than an outside chance of giving you a grossly inaccurate (emphasis ours) estimate of the bitterness in your finished beer," Dave cites two of his brews from The Saint Louis Brewery.

Lab results provided to The Saint Louis Brewery for their wheat ale show a hop utilization of 26.8% for two hop additions. Dave allowed some adjustment to the time factors due to postkettle boil procedures at the brewery and came up with a 60-min addition and a 30-min addition of hops. To answer the reader's question, Dave then cites utilization percentages that appeared in Zymurgy (1990 special issue, Table 2, p. 54). The percentages are as follows:

       Boiling Time	Utilization
	(min)		    (%)
	<5		     5.0
	6-10		     6.0
	11-15		     8.0
	16-20		    10.1
	21-25		    12.1
	26-30		    15.3
	31-35		    18.8
	36-40		    22.8
	41-45		    26.9
	46-50		    28.1
	51-60		    30.0
Dave used the 60-min factor (30.0%) and the 30-min factor (15.3%) from the table, divided the total by 2 to get the average utilization (22.7%), and states that this is ". . . significantly below the actual figure" of 26.8% and therefore grossly inaccurate.

Research performed by our staff confirms our belief that the percent utilization figures listed in the table are for 5- and 10-gal batches, not a 7- or 14-bbl brewery. If wort volume is so important to hop utilization, why use percent figures for a 5-gal volume and apply them to a large brewery? If there is anything grossly inaccurate, it's Dave's argument and conclusions.

Based on our use of a simplified utilization formula with percent factors, as well as witnessing its use by our customers over an extended period of time, we have seen that these formulas are accurate and repeatable and produce top-quality beers. Brewers moving onto larger batches and commercial quantities must adjust their utilization factors for batch size. For those brewers who are put off by large algebraic expressions or calculators, products are now available that require only a look-up procedure for estimating hop utilization.

-The Beverage People Santa Rosa, California
Miller responds: I am gratified that The Beverage People have found something in my column worth objecting to. It is hard to overstate my respect and admiration for Nancy, Byron, and Paddy. They have done a lot for home brewing and their record speaks for itself. That does not mean I agree with them, or they with me, on every issue. This is clearly one such instance.

First, it is true that I took a formula designed for home brewers and applied it to microbrewing. But that is how the question was framed (the difference in hop utilization between a 10-gal and a 10-bbl batch), and the writer was using a homebrewing formula. I used my own experience because (a) I have hard numbers, which I never had when I was home brewing, and (b) to point out how different home brewing is from microbrewing in some fundamentals of procedure as well as results.

Second, many home brewers of my acquaintance have observed a significant change in hop utilization when moving from a 5- to a 10-gal batch size (and making no other deliberate changes in their procedures). Even though both of these volumes are minuscule compared with 7- or 14-bbl microbrewery batch sizes, one is double the size of (100% larger than) the other. I question whether a single formula can work for both batch sizes without a corrective factor.

Third, I don't doubt that The Beverage People have found that a simplified IBU formula gives repeatable results. So does the old alpha acid unit (AAU) system. As for producing top-quality beers, that is due to a lot of things, but most of all to the fact that they themselves are good brewers and good teachers of brewing. Getting the IBUs and the other numbers nailed is not the whole story by a long shot. You can brew a clean beer that meets all the specs for the style but still doesn't taste right.

Fourth, concerning accuracy I would like to see some lab results on beers made by a number of different home brewers, with different equipment and procedures, using the same formula to predict the IBUs. All beers would have to be analyzed in the same laboratory by the same method and personnel. If such an experiment confirms the accuracy of the formula, I will not only accept it, I will start using it. What degree of accuracy is required? A difference of 2 IBUs is detectable by most tasters. So all the tested beers would have to fall within the range of ±1 of the predicted number.

Fifth, and last, note that once again the human factor is the final test. Our taste buds are the ultimate analytical instrument, and the definition of accuracy must be keyed to its resolution. A difference in bitterness is significant if we can taste it. All brewers use some bitterness formula for their first attempt at a new beer style. But they then have to make a sensory analysis of their results and adjust their recipes accordingly. If your formula works for you and your customers, great! My own experience as a home brewer was that the IBU formulas that I tried didn't get me within shooting distance of the expected result, and I went back to AAUs because the system is simpler and works as well as anything else. But that's not the end of the world. The beer was good even though I had only a vague idea what its IBUs were.

-Dave Miller
St. Louis, Missouri

Priming Methods Compared

Shortly after starting to home brew (and after reading about Reinheitsgebot, the German Beer Purity Law of 1516), I began to get philosophical about my beer and pondered whether to prime with corn sugar (dextrose) or with dried malt extract (
DME). I'd like to share my observations about the pros and cons of priming with DME and dextrose.

Because DME has only about 60-80% of the fermentables of dextrose by weight (not volume), duplicating the carbonation level of a recipe in which you used dextrose, requires that you weigh out the dextrose you used for that recipe, add 25-55%, and use that weight of DME.

Many who use DME for priming do so for the same reason that I switched to using it instead of dextrose - we felt that it is important to keep the beer all-malt. I've heard some brewers say that DME gives finer carbonation (smaller bubbles) than corn sugar, but I have not verified this phenomenon.

Dextrose is easier to use and store once the package has been opened. I have found that when the humidity is higher than about 35%, open packages of DME quickly harden and eventually turn into something resembling brown glass. I have yet to see dextrose harden; it may clump a bit, but never harden to unusability.

Both DME and dextrose must be sanitized before use. DME foams up much more than dextrose when boiled in the priming solution. DME seems to take a bit longer to carbonate than does dextrose. Some home brewers are concerned that using dextrose for priming will give their beers cidery flavors, but the small amount of dextrose used for priming will not perceptably alter the beer's flavor.

When I switched to DME for priming, I encountered what I thought was an infection. After a few weeks in the bottle, a thin, oil-like layer would form right at the level of the beer in the neck of the bottle. I assumed it was some kind of aerobic microbiota like sherry flor yeast or Acetobacter. I have confirmed with further experimentation that it was actually protein from my DME priming solution. When I switched back to dextrose for priming, the problem went away. Therefore, if you want to use DME for priming, I suggest force-chilling the priming solution so that the protein (cold break) forms and settles. This cold trub can be left behind to avoid adding it to the beer. This process points up one more advantage of using dextrose for priming: dextrose has no protein and therefore no hot or cold break.

As you can see, from my perspective dextrose seems to be more favorable for priming than DME.

-Al Korzonas
Countryside, Illinois

Hops Question

I grew eight varieties of hops in my south Eugene garden last summer. About half were second year vines and half were first year. As you know Spring 1993 was especially wet. I had a disastrous crop with much mildew. I keep an organic garden. Do I need to move my rhizomes? Any suggestions?

Ralph Olson responds: Some hop varieties are more susceptible to mildew than others such as Willamette and Cascade, but the real cause of your mildew problem last year was Mother Nature. The rainy spring and summer were devastating for organic hops as well as some commercial hops. That's one reason you don't see organic hops grown commercially - unpredictable weather can wreak havoc on the crop. Nugget and perle hops are two varieties that are mildew resistant. As far as moving your rhizomes, they should be in a sunny location in your garden where they can drain and dry quickly. The drier the location the better. You might try a fungicidal spray with copper hydroxide. It is the least toxic fungicide and can be purchased at local garden stores. Baking soda is another option, but success is limited with both because continued rainfall will wash off the application. Mildew is only one of the many problems you may have with organic hops. With warmer weather, bug and insect infestation can harm your plants. Don't give up on your organic hops. Even if you can't use them for brewing, enjoy them for the beauty of their blooms.

-Ralph Olson
Hopunion
Yakima, Washington

California Common (aka "Steam") Beer Yeast

The January/February installment of "Brewing in Styles" (BrewingTechniques 2 (1), 20-25 [1994]) recommended the wrong type of yeast for making California common beer. For brewing California common beer, Wyeast recommends their #2112, or California lager. The Weihenstephan 34/70 cited in the article is more properly a German Helles yeast, the Wyeast #2124 yeast cited is a Bohemian lager, and the Wyeast #2308 a Munich lager. BrewingTechniques regrets the error and apologizes for any inconvenience it may have caused.

-Editor

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