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Lautering
is one area where fancy equipment can't compensate for technique.
Most brewers have experienced a stuck runoff at one time or
another. If it happens during vorlauf (recirculation), it is
relatively easy to fix: Simply stir the grain bed, allow it
to settle for a few minutes, then restart the vorlauf at a slower
flow rate. Scary, but not too awful. If it happens during the
sparge itself, you'll have to stir the bed periodically to maintain
the liquid flow, which means you'll probably end up with some
cloudy wort. The resulting beer can still be quite drinkable,
though. The best solution is to avoid the problem in the first
place. Assuming you don't have some inherent flaw with your
system's design, some fine-tuning of your technique can help.
Avoiding
a Stuck Lauter
Underlet: The grain bed needs to be well established
so that wort will flow at a reasonable rate and clarify it adequately.
If you are using a false bottom in your lauter tun (or combi-tun),
add hot water to cover the false bottom before adding the grain.
This process is called underletting and will help prevent the
grain bed from becoming too compacted.
Control
the speed of runoff: The grain bed can also be compacted
if the wort is run out too quickly during vorlauf or sparge.
Be patient.
Depending
on your system, you can control the flow rate using a ball valve
or a pinch clamp on a piece of tubing. It should take 45-60
minutes to run the sparge water through the grain bed. Sparging
more quickly will result in lower efficiency, but some home
brewers would rather use extra grain than spend an hour sparging.
Get a
proper crush: Milling the grain too finely is a very common
cause of a stuck lauter. If there is an inadequate amount of
intact husk material, the fine particles will stop liquid flow
through the bed.
Control
wort viscosity: High molecular weight proteins and beta-glucans
increase wort viscosity and slow the lauter. Raw grains, such
as unmalted wheat and oats, tend to be high in these tun-clogging
substances. Using a step mash that emphasizes the appropriate
temperature rests will minimize these problems.
Wort viscosity
is also dependent on temperature. Higher temperatures decrease
a liquid's viscosity, so a well-insulated lauter tun will promote
the free flow of wort. The temperature of the grain bed should
be maintained as close to 168 °F (75.5 °C) as possible.
In my experience, an all-barley malt grain bed can get as low
as 145 °F (63 °C) without any problems, but it is best
to keep the temperature higher.
Consider
your malts: Wheat and rye malts present special challenges
to the brewer because they lack husks, which means they contribute
nothing to the filter bed. Use of these grains makes it that
much more important to have plenty of intact barley malt husks
(or to use oat or rice hulls as a lautering aid).
Avoiding
Cloudy Wort
Clear
wort is important to the production of quality beer. Wort from
the lauter tun will never be as clear as finished beer, but
it should at least be devoid of large chunks. If your lauter
runoff is unacceptably cloudy, the most likely source of the
problem is that the recirculation volume was too small; take
the time to recirculate the first runnings until they are acceptably
clear. Another common cause of cloudy wort is too fine a crush
during milling. Cloudy lauter runoff can also be caused by too
shallow a grain bed. Modern brewers tend to use a grain bed
a foot or so deep to ensure good wort clarity and a reasonable
runoff time.
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